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650 Pump — Copper Concentration Line

How a 650 series slurry pump optimisation reduced parts cost per tonne and became the site standard repeat order.

650 pump copper concentration
Copper · Large Pump Optimisation

650 Pump — Copper Concentration Line

Project Background

A large copper concentrator needed longer intervals on its primary cyclone feed pumps. The existing liners were over-specified for the actual particle distribution and the impeller was running off the best-efficiency point, causing uneven wear.

Operating Duty

Pump size650-class horizontal slurry pump
ApplicationCyclone feed, copper concentration
FlowApproximately 3,500–4,000 m³/h
Head45–55 m
SlurryMedium-density copper ore, moderate particle size

Matec Solution

We re-selected the liner grade and impeller profile against the real operating duty instead of the original catalogue duty. A complete high-chrome wet-end set was supplied, including a spare impeller, so the maintenance team could replace the whole set in one planned shutdown.

Result

The site recorded longer impeller intervals and a lower parts cost per tonne of copper produced. The configuration is now the site's standard repeat order for concentrate pumps.

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